Yamaha autolube pump rebuild. Engine, Transmission and Clutch.




Yamaha autolube pump rebuild. 80 Current price is: $30. I guess my question is: does anyone know of a rebuild kit that would have everything needed to rebuild the pump? Yamaha V-Star XVS1100 Motorcycle Repair Manual 1999-2009 Sale! $ 32. CDI timing / Air cleaner service / Autolube pump Oil Pump Rebuild Kit RD250/350/400 R5/LC350/YDS6/7 & Most Yamaha Oil Pumps from the 60's,70's & 80's Comprehensive kit - includes seals, gaskets, and screws. info/ Jun 7, 2023 · Yamaha PW50 Headquarters: https://rmatvmc. 5mm holes are at 33mm centers. Add to cart; 1974 Yamaha DT100 DT125 DT175 Enduro Motorcycle Service Manual 1973 Yamaha LTMX, ATMX, MX250, MX360 SC500 Motorcycle Manual Feb 28, 2018 · From motorcycle tuning tips to detailed motorcycle engine repair, he can draw from a wealth of experience to help guide you to success. Q: I recently purchased a 1966 Yamaha 305 Big Bear. Part off multiple episodes where a barn find early 1976 Yamaha DT400D is pulled apart down to the frame and every part is serviced but not restored. Pump May 23, 2020 · The oil pump on my 1975 DT175 was removed. Add to cart; SKU: M290 Raptor YFM700R 2006-2009 Yamaha ATV Repair Aug 9, 2023 · The oil pump on my 83 RZ350 would aspirate air into oil lines only at high rpm. Add to cart; SKU: M396 Clymer Yamaha FZR600 1989-1993 Repair Manual Sale! $ 27. Also for: X-power '03 5wx-ae1, 2003 tzr50, 2003 x-power. Yamaha 1973 RD350 Pdf User Manuals. 5 m • kg, 3. link/pw50-oil-pump-replacementAlthough the Yamaha PW50 is a simple machine that's long been known for its longevity Search in YAMAHA PW50 2021 Repair Manual online. Posted by Patrick on 3rd Jul 2023 Yet even with those warnings in mind, a rebuild is doable and in our case netted a perfectly functioning pump. So it is not lubing the crank. 46 Complete rebuild of the classic 1981 Yamaha Y80 Autolube. Many hours of setting up and checking, but it all came together in the end. The hole in the carby I filled with Araldite. Mechanical Advantages of Yamaha Autolube. Circlip Pump drive gear Oil hose Oil delivery hose Autolube pump ass’y Refer to “Autolube pump installation” AUTOLUBE PUMP AUTOLUBE PUMP 4 Nm (0. There was virtually no difference in any of the pumps over the years. All parts are Yamaha OEM, except oil pump housing gasket (original housing gasket no longer available from Yamaha). Are there compatible pumps (like the RT180)? Also, are there rebuild kits for the original part if I find one. This 1983-1987 Yamaha QT50 Yamahopper Service Manual is a reproduction of the original, first run lithographed, manual. 80. kg, 2. pump which is located on forward portion of the nghthend COVør b Fully open tho throttle grip Hold this position. watch and find out! hope you guys enjoy thanks f ENGINE ASSEMBLY AND ADJUSTMENTS AUTOLUBE PUMP Autolube pump Collar End cap O-Ring Hose Screw Clip Oil seal Adjusting bolt Autolube pump gear Washer Drive shaft Circlip 5 Nm (0. c Check to See that pump plunger is With the mark on tho top Of cover length until achieved_ NOTE: Before Set Jun 11, 2015 · As a result, a 2-cylinder Yamaha 2-stroke such as our subject 1973 RD350 has four cables — two carburetor slide cables, one Autolube oil pump cable and one throttle cable at the handlebar twist grip. Enough oil for 5/6 runs down the track. 95 to 1. First the side cover in front needs to come off. Feb 2, 2021 · POINT. 4m. 8 to 9. 50 kit (see inset photo above) covers all Yamaha oil pumps of this type and includes every seal and gasket you’ll need, plus new pump body screws and new Allen head body mounting bolts, a nice touch. Jun 15, 2016 · Our factory Yamaha manual specifically says of the pump, “Make no attempt to disassemble it,” yet it can be rebuilt. 52. In this video I cover the pump stroke adjustment, using shims, and how to verify oil output, using small measuring cups and syringes. I. The bike has had its oil tank removed and all the connections to the pump removed also but the pump is still in place, in the box of spares which came with the bike is a new oil pump blank from TY spares so my question is can I just remove the pump and fit the blanking plate or are there drive mechanisms inside the engine that have to be Clymer Repair Manuals for the 1968-1976 Yamaha DT250 are your trusted resource for maintenance and repairs. If the pump body is disassembled, the oil seal can be replaced with a standard product. Oct 23, 2021 · Those oil pumps are very simple. This Yamaha Autolube two-strok Full disassembly includes removing the one-way valve, parts cleaning, re-conditioning of the piston, re-assembly, and testing. Learn how to adjust and rebuild Yamaha's own oil injection pumps for two stroke engines. lb) Order Job name/Part name Q’ty Remarks Autolube pump removal Remove the parts in order. 52 Current price is: $23. This presentation deals with the rebuild of any of the one or two cylinder oil pumps that were fitted to all Yamaha bikes from 1963 up to the early 1980’s. I English Service Manual / Repair Manual, Wiring Diagrams and Owners Manual, for motorcycles Yamaha Zuma YW50. net’s comprehensive $37. Engine, Transmission and Clutch. D. This is a rather long-winded explanation of the Yamaha autolube pump used on the 1974 - 1976 DT250, DT360, and DT400 motorcycles. Production 1980–1990Class UnderboneEngine 80 cc (4. Clymer Repair Manuals for the 1988-2006 Yamaha YFS200 Blaster are your trusted resource for maintenance and repairs. In this section it tells you how to adjust the pump stroke and remove and install it. Feb 19, 2009 · the yamaha "Autolube" oil injection system is a wonderful,well thought out,and RELIABLE system. The motor is a 2001 yamaha 60FEDO. There would be a bit of oil that would come out of that seal in the plate. Yamaha 1974 RD350A Pdf User Manuals. Or ebay You can run premix, say at 60:1 for a modern synthetic. The plate is 44mm long with a central round area of 25mm diameter. Rebuild kit includes seals, gaskets and springs to rebuild the stock oil pump. 30. $ 30. Without a manual in front of me to look over the oil lubrication system, I can't give you 100% value, but I do know many removed the injector pump and went with premix fuel because they either had pump failure, or afraid of future pump failure. make Sure that the throttle valve can be opened to the full-open position. 46 Yamaha TZR250 AutoLube oil pump adjustment order on a 1988 1KT/2MA engine. You can probably rebuild it. Lubricate: • Oil seal lips Lightweight Lithium-soap base grease 2. Additionally, the multicable setup has a cable junction that links the top or twist grip cable to the carburetor and oil pump cables. TZR50 '03 motorcycle pdf manual download. May 11, 2012 · I don't think the oil pump sucks the oil through, when I rebuilt mine I had the impression that the oil was gravity fed from the tank to the pump and the two plungers in the pump opened and closed forcing the oil up to the inlet port, I will try to PM you oil pump rebuild data, About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Clymer Repair Manuals for the 1978-1981 Yamaha DT175 are your trusted resource for maintenance and repairs. YDS3 engine pdf manual download. View online or download Yamaha 1973 RD350 Service Manual Bleeding the Autolube Pump. The OEM part number for the '67 YL2 oil pump assembly is 166-13101-02-00 and that part number was only used on three different models. This bik Yamaha RX series RX 100, RX/RXZ 135 4 Speed and RX/RXZ 135 5 Speed, This video is applicable only for Big Autolube pumps not the last model smaller size Auto Apr 4, 2024 · Find many great new & used options and get the best deals for Yamaha Oil autolube Pump repair Kit 1969 AS2C, AT1E, AT1M, CT1 at the best online prices at eBay! Free shipping for many products! Complete Process to adjust the oil flow in you yamaha RX series motorcycle. I would like put the autolube back on and believe the part number for that is 4021310102. The oil pump for the 2 stroke fuel mix. Feb 10, 2012 · Why it's a high output oil injection pump for a RZ/Banshee engine of more than 400cc, halfway down the page The Two-Stroke Shop 2-Stroke Shop Had I done any research before I trashed my pump, I might not have 8-| Arctic Cat uses injection on 1000cc T-Cats, hmmmmmmmmmmm I used the injection on my AC drag bike. Muffler/exhaust chamber assembly Refer to “ENGINE REMOVAL”. - Autolube pump stroke adjustment - Autolube pump air bleeding - Spark plug inspection - Ignition timing check - Engine oil level inspection - Transmission oil level inspection - Transmission oil replacement - Clutch adjustment - Air filter cleaning - Carburetor joint inspection - Fuel line inspection - Checking the crankcase breather hose Feb 2, 2018 · Okay. Convenient too! My buddy has a 91 blaster that he purchased new and rides on a regular basis,that is still running the original, factory "autolube" oil injection system. For that bike Yamaha says 8. They were used for at least a decade on zillions of bikes, so you can get a replacement from any decent bike junkyard. Add to cart; SKU: M374-2 Yamaha XVZ1300 Royal Star 1996-2013 Clymer Jun 3, 2014 · Hi all. Feb 25, 2020 · When I rebuilt my 76 DT400 I had the same concerns. Aug 2, 2006 · No, the pumps are not all the same. This book provides detailed service information, step-by-step repair instruction and maintenance specifications for 1983 Yamaha QT50K Yamahopper, 1984 Yamaha QT50L Yamahopper, 1985 Yamaha QT50N Yamahopper, 1986 Yamaha QT50S Yamahopper and 1987 Yamaha QT50T Mar 22, 2021 · Hayat Autos Chakra Road Rawalpindi #yamahaoilpump#yamahaautolube#yamahaoilpumprepair#yamahayb100 Jul 13, 2014 · - rebuilt autolube pump - new stainless engine case bolt kit - ported and case matched cylinder. See pictures, specifications and tips for different models and settings. 4 m•kg,2. I remember thinking it was going to take forever to get 200 pump strokes and then do it again!. magneto” section. In the FACTORY YAMAHA manual there is a section about the autolube oil injection system. Then that entire sidecase ( drain the oil ) needs to come off so now you need to buy a gasket for the clutch side and remove the plastic gear inside. 1984 Yamaha RZ350 Kenny Roberts; Kawasaki H2 Restoration; 1970 Bridgestone GTO350 ; 1967 Yamaha YM2C Big Bear; 1974 Yamaha RD350; 1975 RD350 Restoration; 1976 Kawasaki KZ750B; 1976 Yamaha DT175; 1979 Yamaha RD400F Daytona Special; Street Fighters; Street Fighter 23; Vintage Bike Repair Shops ; Service; Crank Shaft Overhaul; Vapor Blasting The final piece of the puzzle. Dec 10, 2015 · Hi guys. * I want to change all the clamps as you can see in the picture they are a bit rusted. The main difference was variations of the pump body and the positioning of the outlets. If I remember, there is a clip holding the oil pump control cable down against the crankcase. It’s also affordable: HVCcycle. Covers most vintage Yamaha Motorcycle Oil Pumps from the 60's,70's and 80's Includes the following seals: Main, Priming wheel, Shaft, Piston (includes 3 sizes) Indludes the following gaskets: Main Pump Body, Pump to Case, and Bleed screw Jan 22, 2008 · The attached picture is of the parts I bought from my local Yamaha dealer 30 years ago to remove the Oil pump. I have been looking at the parts breakdown for the pump on CMS website; the only parts that I see are a seal (9310110090) and a diamond shaped gasket (yamaha# 126-13116-01). Sectional Views of Pumps. View and Download Yamaha YDS3 service manual online. Jul 31, 2008 · Rebuilding a 77 DT400 here's what i have done so far, cases split total rebuild, installed carb rebuild kit, repaint all fenders [krylon fusion red] tank sprayed to original specs, seat reupholstered, boyesen reeds [boyesen recommends cutting the stock cage "windows" for better flow so i did, makes sense] went from 8 little windows to four and 4 days ago · Stacy, you can find oil pump info including the marks mentioned by Striker and the pump stroke clearance mentioned by Arrow, in The Tech Library section under "Yamaha Autolube Oil Pump" Also, here are some manual pages to assist you. info is the largest online database of car user manuals. Posted by Evan on 28th Aug 2023 This kit is a 100% MUST for Yamaha autolube pumps. Remove the clip. May 10, 2022 · I'm working on rebuilding my autolube oil pump from my 78 DT400. will this solve our fueling issues. Pump failure is typically due to bad seals or, as we found with our 1974 Yamaha DT125, sludged or stuck parts. 30 Original price was: $27. Need to che C. Autolube pump one of the patents of Yamaha during 80's. View and Download Yamaha TZR50 '03 service manual online. Autolube pump cover (outer) Oil delivery hose Autolube pump cable Oil hose Jan 9, 2017 · My '71 250MX pump is also leaking but is still functioning OK. They are thicker than the oem gasket. 9 ft•lb) Order Job/Part Q´ty Remarks Removing the autolube pump Remove the parts in the order listed. This pump was used on MANY Yamaha Oil Pump Rebuild. 9 cu in) 2-stroke air-cooled, reed valve, single Apr 1, 2013 · You not only want to remove the little bleed screw on the pump body and drain out any air bubbles in the oil delivery (tank to pump) line, but you also want to get the pump opened up to what Yamaha Service Manuals call "maximum stroke". I know I can buy the rebuild kit for all of the rubber seals and gaskets, but I found that the wavy washer was broken when I opened the unit. 75. Yamaha recommends to bleed the system after removing pipes but as you can see in the picture the pump does Clymer Yamaha XT350 TT350 1985-2000 Motorcycle Repair Manual Sale! $ 36. Oct 24, 2019 · I have found the the rebuild kits all have aftermarket gasket for the 4 bolt housing. It also says the pump is a precision machined part and is unserviceable and if needed it should be replaced with a new pump. The black thing is a rubber bung to replace the slot where the hoses use to pass. View online or download Yamaha 1974 RD350A Service Manual Bleeding the Autolube Pump. Two bolts hold on the oil pump. 7 cc at max throttle and . Autolube pump Cable NOTE; to this adjustment. 1968-1976 Yamaha 250-400cc Piston Port Clymer Motorcycle Repair Manual Sale! $ 27. https://servicemanuals. Worried about 2T OIL FLOW ADJUSTEMENT IN YOUR YAMAHA RX SERIES BIKES He Yamaha RD250/350/400 OEM Oil Pump Rebuild Kit. $ 27. Clear repair solutions for DIYers. Folks typically ran 32:1 or 40:1 with the oils of the early 70s. 8ft. Two Stroke Motorcycles and Four Stroke Motorcycles! Please Like Share and Subscribe mga Boss! Maraming Salamat po!Marlon Casulocan SHOP: https://www. Oil Pump Reseal Kit. $ 23. I will try and explain to you the process. Point 2: Yamaha Auto Lube was the first production vehicle to offer separate fueling. When the gasket is thicker it takes up the idle shimming and takes sometimes a lot of extra shims to get the clearance back. the crank is good . * I can't seem to find the bleed screw on my autolube pump. Don't Overlook it's functioning, get it repaired. YAMAHA PW50 2021 Repair Manual PDF Download. magneto Refer to “C. New owner of a TY here with a quick question. C. 21 Original price was: $32. 5 Great kit for your vintage Yamaha . Everything needed to reseal the pump is included, and high quality. Those were the '67YL2, '67YL2C, and '68 YL2CM. Point 1: There are two types of lubrication systems for 2-stroke engines: mixed lubrication and separate lubrication. 21. plug / Carburetor / Exhaust system / Autolube AUTOLUBE PUMP AUTOLUBE PUMP AUTOLUBE PUMP 4Nm(0. rebuilding the fuel pump on my 20hp 2 stroke Yamaha outboard boat motor. Air shroud 2. Most people that rebuild the RD pumps don't know to re-shim after the rebuild. 75 Current price is: $27. 45. The 5. Thanks. , Topeka, KS 66609, or send an e-mail with “Keith’s Garage” as the subject. 6ft•lb) 5-31 Page 194 ENGINE ASSEMBLY AND ADJUSTMENTS AUTOLUBE PUMP 1. These oil outputs are with 200 pump strokes. Clymer Repair Manuals for the 1977-1983 Yamaha DT100 are your trusted resource for maintenance and repairs. facebook Description. Send questions to: Keith’s Garage, Motorcycle Classics, 1503 SW 42nd St. But its much nicer to have the oil pump. 40 Original price was: $36. 40. 9 ft•lb) 4 Nm (0. Periodic maintenance an d a djustment 7-20 7 EAU23121 A djustin g the Autolu be pump The Autolube pump is a vital and so- phisticated component of the engine, w Apr 29, 2014 · do a search for 'dan's motorcycle two stroke autolube' and a search for a PDF called: 'yamaha oil pump rebuild - YDS motorcycle parts' both I found interesting when reading up on my bikes pump aj Link to comment Jan 16, 2021 · 2 stroke oil injected bikes have the transmission and engine crank separated for lubrication. I'm pretty sure they vary in the volume of oil that each one will pump even though they might look identical. once I do this full rebuild I will swap the cylinder head and piston from the other engine over onto this one as it has much better compression and less little end slop. CarManualsOnline. 2 cc at idle so you are close on your thinking. twgtw mxwe hza ipfo pxv xgtfpf dvb qou etppu cdy